Fostergraphs Turns Kegs into Custom Decorated Bar Stools

Custom Bar Stool Cushion SportBrands

There are many uses for a beer keg, but did you know you could turn it into a custom bar stool? That’s exactly what Kent Foster, owner of Fostergraphs and SportBrands, recently did for a customer loyal to the Iowa Hawkeyes.

The challenge is the seat of the barstool and how to apply a custom graphic to it, especially since the seat is leather. Leather is usually decorated through a complex dyeing process that requires super-large production runs to be economically feasible.

Custom Decorated Bar Stools SportBrandsFoster, however, has been experimenting with LexJet Avatrex 3500 Matte, a clear inkjet-receptive material that also has an adhesive and laminate built into it. Avatrex conforms to the substrate to which it is applied, retaining that substrate’s look and feel.

In other words, Avatrex is the only viable way to apply custom graphics to a textured surface like leather, so Foster gave Tom Snooks, LexJet’s Avatrex expert, a call for guidance.

“We tried bonded leather at first, but the problem is that it’s designed for book covers and is not very pliable and would wrinkle around the sewn edges of the seat. My upholsterer brought a leather hide and asked if I could use it,” says Foster.

First, Foster printed the Iowa Hawkeyes logo to the Avatrex on his Epson GS6000 low solvent printer. Avatrex is printed in reverse then applied, print-side down, to the substrate.

Foster sprayed a primer designed for Avatrex to the leather hide to ensure permanent adhesion, then bonded it to the Avatrex with a 40×60 vacuum press at a frame sign shop. The Avatrex was pressed to the leather at 225 degrees for 2 minutes and 20 seconds.

The upholsterer then wrapped and sewed the leather around the seat, applied to the keg – and voila! – a bar stool keg.

“Now I’m thinking motorcycle seats, leather jackets, tote bags… anything I can put a logo or image on, I can do with Avatrex. I don’t know where it will go from here, but I’m thinking, ‘What can I do next?’ The real leather look is priceless. I’m going to explore all corners of the universe with Avatrex because it’s so far outside the box,” says Foster.

Filling in a Beverage Barn’s Nooks and Crannies with Banner Branding

Wrapping a Cooler with Banner Graphics

Rather than apply a patchwork quilt of adhesive-backed inkjet media to the cooler and ceiling beams at an area beverage barn, DeCrescente Distributing’s Monty Pyle decided to use JetFlex FL Matte (13 oz.) from LexJet.

Cooler Wrap by DeCrescente Distributing“On a concrete wall hiding conduit and other obstacles it’s easier to wrap it with vinyl banner, rather than applying one strip here and one strip there. There were so many nooks and crannies in this place, it was unbelievable. They raised their ceiling and it made for one big obstacle after another. Then they put cameras in, so we had to take out the cameras, re-install and re-orient them. This was the most feasible way to do it, and it definitely changed the look of the building to where they were happy with it,” says DeCrescente’s Monty Pyle. “The owner originally wanted it printed on satin flag, but I told him he wouldn’t be able to clean it like you can a vinyl banner. The last thing you want is a filthy graphic after just a few weeks that you can’t clean.”

Printed on an Epson Stylus Pro GS6000 low-solvent printer, Pyle installed the huge cooler banner by himself, attaching it with screws to a wood backing above the cooler. Since the drop ceiling was taken out, exposing the beams, Pyle wrapped the beams as well.

Cooler Wrap for the Beverage BarnOn the cooler, Pyle found that the width of the material didn’t quite match the height of the higher ceilings, so he added a strip of Photo Tex PSA Fabric – Solvent Printers to border the top of the main wrap. “Since it was a matte banner material with a matte adhesive fabric it was pretty seamless and creates the illusion that it’s all one piece,” says Pyle.

“The media from LexJet we’ve been using has really been good and our image quality has increased using it with the Epson GS6000, which has also been very reliable,” adds Pyle. “He gave us a lot of opportunity in the store, and it happened so quickly; they wanted it up pretty darn fast.”

Printing Custom Trailer Graphics in a Flash

 

Printing and installing trailer graphics

Alex Garcia, owner of New Wave Sign Co., Miami, recently encountered one of those rush jobs so common to wide format graphics production, particularly in the vehicle graphics niche. Fortunately for Garcia, he had access to everything he needed at his fingertips.

“The customer had a show scheduled in California and needed a trailer wrap in 48 hours. Thankfully, I had a new roll of LexJet Simple Flo Wrap Vinyl and told them I could do a partial wrap instead of a full wrap,” recalls Garcia. “And, since LexJet is able to deliver products to us so quickly I can turn a rush job like this around without having to charge extra. I was low on ink and fortunately I was able to call the order in to LexJet and I got the ink right away.”

Garcia was able to print right away, sending the design he created to his Epson Stylus Pro GS6000 low-solvent printer, then laminating the Simple Flo Wrap Vinyl with Simple Flo Wrap Gloss UV Laminate (2.4 Mil).

“The truck was white so I incorporated that white space into the design. The printed area is a line that’s about 52 inches tall that grows into three vertical panels. I also printed out the logos that were placed in the white space and contour cut them on my Summa cutter,” explains Garcia.

Though this was not a “full wrap” by definition, meaning that the graphics were not applied around the edges of the back and front of the trailer, it sure looks like a full wrap. Garcia and his team began applying the printed panels at 2 a.m., working through the wee morning hours to complete it in time.

“We washed the truck really well so that the white areas would really shine and to make sure the installation went smoothly. However, it was a challenge because we were wrapping in really cold weather, which is unusual in South Florida, even this time of year. We used a propane torch and heated the whole side of the truck to make the application surface warmer and kept the material in a car with the heater on to keep the graphics at room temperature,” says Garcia. “We love the Simple Flo Wrap Vinyl because it images nicely, it’s economical and it applies easily.”

Making Window Graphics Easy with FaceMount Perforated Window Grip

Installing window graphics on the inside of the windowIf you’re looking for an easier way to install one-way window graphics (where you can’t see inside through the graphic, but you can see out from the inside of the window), LexJet FaceMount Perforated Window Grip with a 60/40 perforated pattern is great alternative.

Case in point is a project that Cottrell Printing in Centennial, Colo., recently completed for Antoine du Chez, a high-end salon in the Cherry Creek area of Denver. The window graphics installation was on the second floor, which was reason enough to use an interior-application solution, as opposed to applying graphics to the exterior.

Window graphics for advertising“The weather is always consistent inside,” says Rick Hillibrand, CEO of Cottrell Printing. “And in this instance, everything is on the second floor, so we would have had to hire a lift or figure out something like that for an exterior application.”

Hillibrand adds that this installation went much smoother than a similar application on the south side of the building. For one, they had to work around a bar in the middle of the window. Plus, since it faces south, the window was a bit hot. This recent application was on one long window with no obstacles to work around and the northern exposure kept the temperature down.

“Mounting against gravity, like we did the first time – having to work from the bottom up on the top panel so we could line it up with the bottom panel – is more difficult. Plus, we’ve gotten better and faster at installing it,” adds Hillibrand.

The graphics were printed by Ultimax Incorporated, Denver, on its Epson Stylus Pro GS6000 low-solvent inkjet printer. You actually print to the low-tack grip adhesive that has an ink-receptive coating. The polyester liner helps ensure a smooth application since it prevents the film from tunneling and curling during installation.

Epson SureColor S30670 Printer Review

Wide format inkjet printer reviewLexJet’s director of technical support, Adam Hannig, has been putting Epson’s new SureColor S30670 low-solvent inkjet printer through its paces over the past few months.

“With great image quality, better print speeds and improvements in media loading and the take-up reel system, Epson has taken a big step forward with its second generation of solvent printers,” says Hannig.

The new SureColor printer includes a variety of new features to aid in faster, more efficient and higher fidelity production printing, such as a take-up reel system designed for unattended production of large print runs, a LiftAssist that allows one operator to handle heavy roll media, a high-capacity ink system and print speeds of up to 619 square feet per hour in draft mode, and more.

Though there are improvements on the GS6000 found in the SureColor S30670, Epson’s Reed Hecht says the printer is not designed as a replacement. Rather, the GS6000 is geared toward applications for print shops that require a wider color gamut and need to hit specific spot colors, while the SureColor is geared more toward high-quality production at an entry-level price point.

You can hear more from Adam about the S30670, and its new features, in the video embedded below. If you have any questions about Epson’s newest printer technology, contact a LexJet customer specialist at 800-453-9538.

Moving on Faith and Vision at Lizza Studios

Moving to a new studio space
Lizza Studios' new space in Forty Fort, Pa. Lizza was recruited by the building's owner, David Koral, to bring an extra splash of panache to the 130,000 square-foot multi-use building.

Faith can move mountains, but can it move a two-ton custom-built Cruse Scanner? Bob Lizza, owner of Lizza Studios, thought so and the results – a successful move – reinforced his faith.

Printing custom elevatory graphics
The Lizza touch can be found just about everywhere in the new building. Here, it's art reproduced on Photo Tex and applied to the interior of one of the elevators.

But this isn’t really about moving a Cruse Scanner from one location to another, or even faith, per se. It’s really about vision: the vision of David Koral who recruited Lizza Studios to move to his eclectic location in Forty Fort, Pa., just outside of Wilkes-Barre, Pa., and the vision of Lizza Studios.

Years ago, Koral bought an old cigar factory, all 130,000 square feet of it. As the owner of UbU Clothing, the space was a perfect fit for manufacturing. It was also the perfect fit for a diverse range of commercial and residential tenants, from a fine dining establishment (Canteen 900) to doctors, lawyers, a yoga studio, lofts, and the fine art powerhouse Lizza Studios.

Lizza Studios effectively completes the space, bringing fine-art sensibility and the ability to brand and decorate it with a variety of inkjet materials from LexJet.

Printing window graphics
Lizza Studios printed the window graphics for the patio outside the fine dining establishment Canteen 900 on Simple Perforated Window Vinyl (60/40).

“I have found great use for the sticky papers Bob uses, like window treatments, door poles and elevator graphics. His ability to take images and reproduce them on all sorts of things is an incredible experience for me; it helps put my madness on the walls,” explains Koral. “I found an old album of photographs of this building prior to starting the work on it ten years ago, and he blew them up and put them on canvas. They’re clean and clear. People are coming from all over the East Coast corridor.”

The timing was perfect. Lizza loved his studio in rural Pennsylvania, but wanted to simplify his product offering and get closer to the East Coast action. It was Lizza’s combination of faith and vision that sparked the move following a discussion with Koral about bringing Lizza Studios into the fold.

“Dave is such a visionary and such a great guy. He has placed a flourishing oasis in a desert. Our space is spectacular, and we’re moving to this building to be one of the finest fine art sources in the Northeast. He found me and talked me into moving here, and once I got down here and saw what he was doing, it was clear that it needed to be where we moved,” explains Lizza. “Now I’m seeing the bigger picture of what we can bring to the Northeast related to fine art – from sculpture to paintings – and making that a real experience for people to come here with all walks of life.”

Moving to a new buildingLizza adds that their previous location was a hindrance of sorts for attracting high-end clients from the Northeast corridor and big cities like Philadelphia and New York City. Moreover, Lizza says it was time to concentrate on what really differentiates Lizza Studios: incredibly detailed and spot-on fine-art reproduction. Framing and other peripheral services would be left behind, while the scanning and printing equipment would travel to the new location.

“The biggest lesson for me was to keep an open mind. I was able to move to an area closer to the action and really get rid of the services that really weren’t going to fit the mold of what our business really is, rather than sticking with rigidity to an old decision,” says Lizza.

Ultimately, says Lizza, it boiled down to working with the right partners, from Koral down to the vendors Lizza chooses to work with, including LexJet.

“LexJet has been an amazing part of it all; they’ve given us all the leeway we need because they’re so focused on customer service, and LexJet products are the best because of the way the company does business,” says Lizza. “When I can call at 5:55 in the afternoon on a Thursday to get canvas the next day because I need the weekend to get it done, the customer service is in place to get it done with distribution centers everywhere. It all fits together.”

As far as the physical move itself, the most important component was safely transporting the two-ton, custom-built Cruse scanner. As usual, Lizza had faith that he would find the right people to do it, though the initial mover dropped out at the last minute.

Printing decor for buildings“Moving the scanner was monumental. It’s a two-ton piece of equipment and there’s a risk that something will go wrong. There might be 100 scanners in the world like this, but this was custom built by hand; I have three lenses on my scanner, giving me a bit of an edge,” explains Lizza. “We thought we had a moving company in place, but they backed out because they had fear. We ended up finding someone just down the street from our new location who stepped in. They were flawless; we moved that scanner in four hours.”

Of course it took about four days to put it back together, and there was all the other printer equipment that needed to be moved – Lizza Studios’ Epson Stylus Pro 11880, 9900 and the low-solvent GS6000. Lizza plugged in quickly and soon made his mark all over the building with murals printed on Photo Tex Repositionable Fabric, LexJet Simple Flo Wrap Vinyl, and Simple Perforated Window Vinyl (60/40).