Dew Downtown Flagstaff is rolling like the proverbial snowball. Now in its third year, the event turns downtown Flagstaff into one long terrain park where boarders and skiers compete for prizes.

As the event gains traction and grows each year, the P.O.P. print shop at Nackard Companies pumps out increasingly more graphics year over year. This year, Nackard has also been printing pre-event promotions, the largest of which is currently hanging in a local Sam’s Club over a 400-plus case display of Mountain Dew beverages.

The graphic is 16 feet wide by 8 feet tall, double-side, divided into four sections to make transportation of the graphic easier. Printed on LexJet TOUGHcoat Water-Resistant Polypropylene, the four sections are actually made up of six print panels, paneled together with double-sided tape.

“I used my ONYX RIP software to panel it properly before I printed it. Each panel is 35” x 8’: it was about six pieces total with a 1/2” overlap. I designed it at the final size and told ONYX to give me a 1/2” overlap,” explains Steve Lalio, P.O.P. shop manager. “I took the printed pieces, laminated it, trimmed off the excess and used double-sided tape to put it all together as one big banner. I also placed gray lines in the RIP to tell me where the four-foot sections were, and then cut it at each line for transportation.”

Lalio adds that they were trying to bridge the gap between a graphic that was too heavy and one that was too light. Originally, the customer wanted the graphic applied to Coroplast, but Lalio explained that it would make it too heavy. Fabric would have been too light, and Lalio wanted a material substantial enough to attach the 3D snowboarder to on the right side of the graphic.

Lalio also reinforced the top and bottom with strips of 2’x 4′ Coroplast, which also acted as anchor when Lalio drilled the snowboarder into the banner. The snowboarder was printed on LexJet TOUGHcoat Water-Resistant Self Adhesive Polypropylene, laminated with LexJet 3 Mil Luster UV Standard Low Melt laminate, applied to a piece of Coroplast, and die cut.

Among other pre-event promotional graphics, Nackard also applied graphics the company’s Pepsi truck backs with LexJet Extreme AquaVinyl w/ PSA, laminated with LexJet 3 Mil Luster UV Standard Low Melt. Meanwhile, the shop is printing virtually non-stop for Dew Downtown Flagstaff, which runs Feb. 8-9.

Check back here for a recap of the graphics production for Dew Downtown Flagstaff sometime after the event. And, pray for snow (they could use more of the natural stuff for it).