Spectra Imaging Prints a Giant Fleur de Lis for an Awards Show

LexJet Simple Adhesive Vinyl SUV

The icon for this year’s annual Greater Louisville Inc.  (GLI) Inc.credible Awards was the venerable and versatile fleur-de-lis.

While it may look great on a football helmet or atop a standard, it was not only used as a logo, but as an on-stage backdrop for the small business awards gala held to honor the winners on Sept. 12.

Spectra Imaging Print on LexJet Simple Adhesive Vinyl SUVRendered at around 10 feet high for the banquet, the fleur-de-lis icon would not be applied to a conveniently smooth and flat surface. Instead, the backdrop would be built with 36 frosted plexiglass panels, all brought together into one framework unit.

GLI turned to one of its sponsors, Spectra Imaging, to see if a giant version of its fleur-de-lis could be somehow applied to the backdrop.

The solution was to print the entire graphic on LexJet Simple Adhesive Vinyl SUV – Gloss (5 Mil), laminate it with a textured pressure-sensitive vinyl, send the file to Spectra’s automated cutter/router to cut out the individual panels and adhere each of those graphic panels to a plexiglass panel using a laminator.

“We had a mockup of the piece for reference, and after the graphics had been applied to the panels we numbered the back of each panel, including the blank panels,” says Spectra Imaging founder and CEO Brian Rogers. “We also included a sticker on the back of each panel that indicated where the top of each panel. That way, when they put it all together on the stage they wouldn’t waste any time trying to figure out how each panel was supposed to go into the framework.”

Another Promotional Brick in the Wall

Faux Inkjet Printed Bricks Wall Mural

Brian likes bricks. See Brian make bricks… out of Photo Tex PSA Fabric – Solvent Printers from LexJet.

Brian is Brian Rogers, founder and CEO of Spectra Imaging in Louisville, Ky. He recently brought brick indoors to cover the outside of Spectra Imaging’s showroom.

Inkjet Printed Wall MuralThe outside of Spectra Imaging’s building is covered in brick so Rogers wanted to continue that theme inside to give the space more character, instead of just boring painted walls. More importantly, it makes visiting customers and prospects stop and look, and to ask how Spectra Imaging did it.

“We’ve had a lot of people say that when they first glanced at it they thought it was real brick. Then, the more they looked at it they realized that it wasn’t brick at all and wanted to know more about it,” says Rogers. “We’ve sold a lot of wall murals to companies that see it and want it on their walls; not necessarily brick, but once they know we can print any image on the material, then that’s what they want.”

Inkjet Printed Bathroom DecorAnd sometimes they do want brick, like the customer who requested a brick wall mural for their bathroom décor (pictured here).

“It’s great for companies to dress up their offices because they can use any image. And, if a year later they want to take it down, they can remove it without leaving any residue behind or damaging any of the drywall,” adds Rogers.

Ultimately, the interior décor at Spectra Imaging is a powerful sales tool. And what makes it that much more powerful in this case is the print of a seemingly infinite hallway in and amongst the “brick” on the back door of the showroom.

Rogers could have wrapped the door, but chose instead to print the image directly to a big piece of foam board with a flatbed UV-curable printer. Once the door handle and deadbolt were removed, the printed foam board was stuck to the door with double-sided tape.

The longer wall with just brick is 32 feet long and 82 1/2″ high; the shorter wall with the door is about 20 feet long and the same height. Rogers applied the brick graphics on the longer wall in two panels horizontally. The graphics for the shorter wall were applied in three panels horizontally.

“When we created the file we factored in the door and basically cut it out in the file. Then, we printed the top and bottom panels for the left and right side of the doors and a third smaller panel to apply above the door,” explains Rogers. “To make it as seamless as possible we apply it horizontally. A lot of people apply theirs in vertical panels, but even though it’s a little more difficult to apply it horizontally, I don’t like doing it that way because you create more seams. With this project there was only one seam on each wall in the middle of the wall. We also take our time and use two people for the installation. One person holds the roll and starts applying while the other pulls the release liner.”

Printing the Town’s Grocery Store at Spectra Imaging

Inkjet Wall Mural

Spectra Imaging in Louisville, Ky., has a way with walls. When the opportunity to provide wall graphics rolls around, as it does quite a bit, Spectra Imaging takes it to the next level.

One of Spectra’s most recent projects involved turning blank walls into a grocery store for Junior Achievement’s BizTown in Louisville.

BizTown is a 7,000 square foot town where kids learn about life in the real world, like budgeting and finance, as they buy goods and save their money at the local “bank.”

Inkjet Wall GraphicsKroger sponsored two rooms and sent Spectra Imaging photos taken at one of their stores to replicate on the walls. Spectra put the files together to create one seamless image that would cover the walls from floor to ceiling in both rooms. Spectra also routed out dimensional letters and logos for the rooms.

“The walls are fairly textured so I asked my LexJet rep, Sammi Calabrese, what would work best. She told me that an adhesive vinyl would be more likely to peel off the walls, so she recommended we use something designed for rough and textured walls,” says Brian Rogers, owner of Spectra Imaging. “The project turned out really cool.”

Spectra used LexJet Simple MTS Adhesive Vinyl for the application. Simple MTS Vinyl has a more aggressive adhesive for textured walls and surfaces that don’t form a secure bond with conventional removable adhesives. The vinyl can also be easily removed for up to a year after installation.

Graphics Transform a Garage where it all Started

Spectra Imaging Garage Graphics

Spectra Imaging, Louisville, Ky., is a true American success story. Owners Brian and Leslie Rogers started the powerhouse print shop in their garage about seven years ago.

What once housed print production as the couple beat the pavement to sell their services is now home to something garages were originally intended to house… a vehicle. In this case, it’s a fine driving machine manufactured by Bavarian Motor Works.

Garage Graphics by Spectra ImagingThe Rogers have moved their business from the garage to a large print production facility in Louisville. The growing and dynamic company has realized the fruits of their hard labor in the early years and has become a fixture in the Louisville area.

The garage, meanwhile, has been transformed into something completely different with the use of a variety of inkjet media from LexJet.

Rogers went all out, wrapping the walls in faux brick with Photo Tex from LexJet, printing BMW photos on LexJet 8 Mil Production Gloss Photo Paper, laminated with D&K 6 Mil UV Textured Vinyl PSA and applied to 1″ Gator Board with LexJet GraphicMount White Adhesive. There are 1″ cleats on the back of the panels that attach to the wall.

Floor Graphic by Spectra ImagingThe floor graphic was printed on LexJet Simple Adhesive Vinyl SUV – Gloss (5 Mil) and laminated with the D&K Textured material. Rogers says he went with a more permanent vinyl, rather than a more temporary floor graphic material that can be easily removed, since he expects it to be there for years to come.

The brick graphics essentially frame garage, complementing and contrasting for a blend that is rugged, classic and classy.

Rogers created one large image, cropped each panel at about 50 inches wide, printed them individually and applied them in order so they lined up. Rogers says it took about three hours to apply the wall graphics, with some more to come soon. Check back here for updated photos in the next week or so…

Dimensional Multi-Media Branding Masterpiece by Spectra Imaging

Dimensional multi-media display

Brian Rogers, founder and CEO of Spectra Imaging in Louisville, Ky., used practically every tool available to the modern print shop to create the three multi-dimensional, multi-media panels with accent lighting pictured here for Kroger at the University of Louisville Business Center.

History display for a universityThe Business Center is a collection of multiple rooms, each sponsored by a different company. In this case, Rogers wanted to create something dramatic for Kroger that would detail the grocer’s history from the first store it opened in Cincinnati in 1883 to its present position as the fourth-largest retailer in the world.

“Kroger will sponsor the room for four years and they want to show what can be achieved if you work hard and apply yourself. The president of Kroger, for instance, started out as a bag boy and worked his way up,” explains Rogers.

There are three different panels in the room: the main panel on the front wall is 240″ x 8′ and the other two panels on the sidewalls are 4′ x 8′. Rogers could have printed all the graphics, logos and photos and applied the prints to the walls or onto offset panels, but this treatment ensures the drama Kroger wanted to create.

All the panels are 1″-thick Gator Board with a faux brick wall printed on LexJet 8 Mil Production Satin Photo Paper, mounted with LexJet GraphicMount White Adhesive and laminated with D&K 6 Mil UV Textured Vinyl PSA.

Dimensional lighted signage for interior displaysRogers took a photo of a brick wall downtown to make the flat print more dimensional and, yes, dramatic. “I wanted something with a lot of character, depth and contrast to make it look more realistic. We had a lot of people coming into the room during the installation and they were surprised it was a print,” says Rogers.

All of the graphics on top of the brick background print were cut out on Spectra Imaging’s CNC router and offset an inch off the background panel. Most of these panels were printed using the same method and materials used for the background print.

Additionally, the Kroger logos and the skyline silhouette are halo-lit with rope lighting from Bird Dog Distributing. The rope lighting uses LEDs for the light source and has the ability to be set in different directions so that you can control where the light shines: to the front, back or sides. Recesses were cut in the back of the Kroger logos and skyline and the rope lighting was placed inside those recesses.

“There was a lot of engineering involved in this project to get all the pieces put together properly. First, I sketch it out so that everything falls in place. When I designed this, I took the brick photo full size and enlarged the other accent images to the proper sizes and dropped everything on the brick wall. Then, those individual files come off the brick wall and are routed and printed. Each individual image needs to be printed at the same dpi to ensure consistency and the right size,” explains Rogers.

The installation took about seven hours. The largest main panel had to be assembled on-site; the Gator Board “skyline,” for example, was in three pieces and applied to the back panel. Overall, this was a very time-consuming project and well worth the effort, acting as a showcase of Spectra Imaging’s talent and effectively communicating Kroger’s dedication to the community.

Louisville Slugger: How Spectra Imaging Built a Thriving and Growing Business

Window graphics for a grocery store chain

Brian and Leslie Rogers started Spectra Imaging in their 500-square-foot garage about seven years ago with a Mac mini and a Canon iPF8000. Since that time, Spectra Imaging has grown exponentially, eventually occupying 6,000 square feet of space in a Louisville, Ky., office building, adding additional employees and ramping up its production capabilities.

Main identification sign for a companyWhile Spectra Imaging’s success is based on the usual ingredients – high-quality output, customer service and finding the right products for production – it’s the intangibles that have helped set the company apart.

First, Spectra Imaging is debt-free. All of its equipment purchases are paid for, alleviating the additional burden that debt payments can have on a company. Second, Spectra Imaging emphasizes a show-and-tell approach to sales.

“The growth of our company is attributed to our drive and determination and just getting out in front of people,” explains Brian Rogers. “You can’t just walk in there, hand them a brochure and tell them that this is what you can do. When our salespeople meet with customers they have a sample case and an iPad. There’s an image on our site of a very large sign on the front of a building for a hardware company, for example, and our salespeople have a smaller version of that exact sign, printed on the same material and applied to the same substrate. That way, they can see how the material works and what it looks like when it’s done. A brochure is not good enough.”

Wall decor graphicsRogers says this is especially effective with Photo Tex PSA Repositionable Fabric from LexJet. Customers can see first-hand how easy it is to work with and how versatile it is in a variety of applications.

Whatever the material used, Spectra Imaging is armed with physical samples and various options for a collaborative, consultative and ultimately productive meeting.

“Customers are looking for something different and unique; they don’t want the same stuff they’ve been getting. LexJet has been instrumental in keeping us updated about new products we can add to our sample case so we can show customers what’s available and what they can do with them,” adds Rogers.

Spectra Imaging can provide just about any imaging product and service to its customers, including graphic design, scanning original artwork, printing and stretching canvas, custom framing and practically any large-format application.

Photo reproduction for interior decorNow armed with two HP 9000 solvent printers, two HP Designjet 5000 aqueous inkjet printers and two Canon iPF8000s, as well as fabrication and finishing capabilities with a CNC router and a laminator, Spectra Imaging is well positioned to make its next move: hiring an additional salesperson and production specialist as well as adding more printer fire power.

Rogers says his favorite materials are the aforementioned Photo Tex PSA Fabric (both Aqueous and Solvent), LexJet Simple Adhesive Vinyl (Semi-Matte and Gloss), LexJet 10 Mil Opaque Display Film, LexJet Production Satin Photo Paper PSA and LexJet Sunset Fine Art, Photo and Canvas media.

“The great thing about Sammi [Spectra Imaging’s LexJet customer specialist Samantha Calabrese] is that she’s familiar with the products we’ve used and is quite helpful about making recommendations and letting us know about new products,” says Rogers. “Even if we’re not buying a product from LexJet, like our HP 9000, Sammi did some research and helped us find other LexJet customers who had one so we could get some feedback from them about the printer before we bought it.”