A Successful Formula for Inkjet Printed Fabric Graphics

Inkjet printed fabric banners for trade shows

The last time we spoke with Formula Boats, the marketing department – led by director of communications Tonya Hamilton – had just completed a spectacular wall mural for the front lobby of its headquarters in Decatur, Ind.

Printing fabric banners for a trade showWhile the wall mural is an amazing accent that wows visitors and brings passersby on the nearby road in for a closer look, where the rubber really meets the road (or the rudder meets the water in this case) is at boat shows.

For a classy look that brings out the best in the boats the company is showcasing, Hamilton has been using LexJet Poly Select Heavy SUV. The inkjet printable fabric also images well and is lighter and easier to transport to the more than 50 shows at which Formula Boats exhibits its wares.

“We’re trying to draw attention to the booth and to the dealers in the booth. The banners provide the quick information they need to know about us and our dealers beyond picking up a catalog,” says Hamilton. “The Poly Select fabric is so much richer and nicer than a regular banner material or decals; it makes our boats pop better and gives the banners more visibility.”

But fabric can have a Beauty and the Beast quality about it. The Beast factor is the same one that makes it a Beauty. Since most fabrics are relatively light, it can be difficult to get enough tension for a smooth print.

“We’ve had some problems with the tension on certain fabrics. The take-up reel will fight against the main roller on the printer, where the head is located. We figured out a way to correct the issue by taping a few inches of the fabric in the center to the take-up reel. Then, we cut the edges of the fabric off in a 45-degree angle from the tape to the edge of the fabric so the leading edge taped to the take-up reel comes to a point and looks like an envelope, which gives it more tension as it prints,” explains Hamilton.

Running fabric through a printerP.S. I asked our technical support director, Adam Hannig, about the tensioning issue, and he uses the same basic method on all substrates, fabric or not, to ensure smooth printing all the way through. However, he cuts in a half circle from where the leading edge is taped to the take-up reel, creating a smoother edge that’s less likely to get caught in the rollers (see photo). Also, Hannig adds, be sure to use just one piece of tape in the center.

Problem solved, and Hamilton adds that she prints a lot of duplicates since the company attends so many boat shows each year. For instance, she printed 15 of the 13-foot-long Formula banners, which you can see in the righthand side of the first photo. She also prints banners for dealer showrooms and for the dealer to use after the show at their own follow-up event.

A Successful Formula for Bold and Beautiful Inkjet Printed Wall Murals

Printing wall murals

Formula Boats, based in Decatur, Ind., is proud of its product, as well it should be. The company’s high-octane boats are sporty and stylish, facts which are replicated in its promotions and presentations.

Formula Boats’ latest creation, the Formula 350 CBR, is the centerpiece of a new wall mural that adorns the lobby of its headquarters in Decatur. Taken from a July photo shoot in the Bahamas, the wall mural wows visitors and passersby alike.

Printing wall murals for promotions and advertising“You can also see the mural from the road; we’ve noticed a bunch of people pull in to our parking lot and point at it,” says Tonya Hamilton, director of communications for Formula Boats.

Hamilton also handles the company’s large-format promotional printing and says the application of the material to which she printed, LexJet Simple WallCal (6 Mil), was relatively easy. The only hiccup in the process was during the printing.

“Our printer had a problem printing the full 54-inch width. It kept moving over about 1/4″ to 1/16″ so that each panel was off a little bit, so we had to print patches to make sure everything corresponded and lined up perfectly,” explains Hamilton. “The actual installation was a piece of cake, though all those little splices made it more time-consuming. It was supposed to be only big six panels, but it ended up being six big panels and six smaller splices to get it lined up properly.”

Next time, adds Hamilton, she’ll leave an inch or so on each side for a 52″ print width, instead of printing edge to edge.

“We want to do it again, and our next big project is a vehicle wrap for a parade here in town,” says Hamilton. “Vic Porter, our company’s chairman, will pull one of the first boats he ever built in the parade.”

Hamilton also uses LexJet Poly Select fabrics for trade shows, point of purchase and dealer showrooms. Check back here for follow-up posts on the fabric applications and the vehicle wrap to find out more about these applications.